Polyurethane Mattress Making Machine PU High Pressure Foaming Machine

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Introduction

Detail

Specification

Application

Product Tags

1.Adopting PLC and touch screen man-machine interface to control the injection, automatic cleaning and air flush, stable performance, high operability, automatically distinguish, diagnose and alarm abnormal situation, display abnormal factors;

2.High-performance mixed device, accurately synchronous materials output, even mixture. New leakproof structure, cold water cycle interface reserved to ensure no blockage during long downtime;

3.Adopting three layer storage tank, stainless steel liner, sandwich type heating, outer wrapped with insulation layer, temperature adjustable, safe and energy saving;

4.Material flow rate and presure adjusted by converter motor with variable frequency regulation, high accuracy, simple and rapid ration adjusting;

5.Adding material sample test system, which can be switched freely without affecting normal production, saves time and material;

6.Low speed high precision metering pump, accurate ratio, random error within ±0.5%;

QQ图片20171107091825


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  • 1. Process parameters and display: metering pump speed, injection time, injection pressure, mixing ratio, date, temperature of raw materials in the tank, fault alarm and other information are displayed on a 10-inch touch screen.

    2. The high and low pressure switching function of the foaming machine adopts the self-developed pneumatic three-way rotary valve to switch. There is an operation control box on the gun head. The control box is equipped with a station display LED screen, an injection button, emergency Stop button, cleaning rod button, sampling button. And it has a delayed automatic cleaning function. One-click operation, automatic execution.

    3. The equipment is equipped with production management control software, which is convenient for production management. Mainly refers to the proportion of raw materials, injection times, injection time, station formula and other data.

    QQ图片20171107104100 dav QQ图片20171107104518

    Item

    Technical parameter

    Foam application

    Flexible Foam Mattress Foam

    Raw material viscosity(22℃)

    POLY ~2500MPas ISO ~1000MPas

    Injection pressure

    10-20Mpa(adjustable)

    Output (mixing ratio 1:1)

    375~1875g/min

    Mixing ratio range

    1:3~3:1(adjustable)

    Injection time

    0.5~99.99S(correct to 0.01S)

    Material temperature controlling error

    ±2℃

    Repeat injection accuracy

    ±1%

    Mixing head

    Four oil house,double oil cylinder

    Hydraulic system

    Output: 10L/min System pressure 10~20MPa

    Tank volume

    280L

    Temperature control system

    Heat: 2×9Kw

    Input power

    Three-phase five-wire 380V

    PU high preasure foaming machine is mainly suitable for producing all kinds of high-rebound, slow-rebound, self-skinning and other polyurethane plastic molding products. Such as: car seat cushions, sofa cushions, car armrests, sound insulation cotton, memory pillows and gaskets for various mechanical appliances, etc.

    The most prominent point of the polyurethane foam mattress during use is its slow rebound, which can change with the change of human pressure, maintain the proper shape, perfectly fit the body curve, and reduce the pressure of the mattress on the body.

    1 2 mattresses

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